Heavy Medium Shallow Bath Separator

The equipment features large processing capacity, high sorting accuracy, stable operation, low failure rate, and simple operation and maintenance.

Specifically, it has strong adaptability to fluctuations in coal quality and is suitable for high-ash and difficult-to-select coal types.

The medium consumption per ton of coal is low (averaging 0.3 to 0.8 kg/t of raw coal), and the operating cost is low.

It can replace manual gangue selection, significantly enhancing the level of automation and production safety.

Compact structure, small floor space, suitable for underground or space-constrained factory layout.

he key components are made of wear-resistant materials, ensuring a long service life

Product Details

The heavy medium shallow trough separator is a device based on Archimedes' principle, which uses density differences to achieve efficient material separation. It is widely used in the gangue discharge of lump coal and the washing and selection of large-sized coal in coal preparation plants. The core working principle is as follows: Raw coal and heavy medium suspension (usually a mixture of magnetite powder and water) are thoroughly mixed in the tank. The clean coal with a density less than that of the suspension rises to the liquid surface and is discharged from the weir along with the horizontal flow. Gangue with a density greater than that of the suspension settles at the bottom of the tank and is continuously scraped out by the scraper chain, thus completing the sorting process

The heavy medium shallow trough separator is mainly composed of the following components: 

Trough body: Welded steel plate structure, with wear-resistant liners laid at the bottom and guide tracks set on both sides; 

Gangue discharge system: including scraper chain, drive shaft, driven shaft, redirecting device and tail tensioning mechanism;

 Medium flow system: Water-containing horizontal flow and upward flow pipelines, maintaining the stability and uniform density of the suspension; 

Transmission and Control: A variable frequency speed regulation device is adopted to achieve stepless adjustment of the scraper speed. 

Safety protection: Equipped with chain break protection, under-speed protection, centralized lubrication system, etc

ModelDischarge Section WidthScraper Width Rated Handling CapacityRated Gangue Discharge Capacity (t/h)Medium Circulation Rate Motor Power (Kw)Number of Horizontal Flow ValvesNumber of Upflow ValvesTank Volume Gross Weight Overall Dimension  
Scraper Height (mm)Scraper Height (mm)(L×W×H)
 (mm)(mm) (t/h)203mm254mm(m³/h)203mm254mm(m³)(t)(mm)
T404812191219901802402357.515215.782005183×2313×3403
T405412191372902252752357.515216.486005183×2465×3403
T6048182912191351802403557.515217104005793×2313×3403
T6054182913721352252753557.515217.9109005793×2465×3403
T8048243812191801802404707.515328.5123006402×2313×3403
T8054243813721802252754707.515329.5126006402×2465×3403
T10048304812192251802405907.515429.8127007012×2313×3403
T10054304813722252252755907.5154211.1132007012×2465×3403
T120483658121927518024071011204311.2136007622×2313×3403
T120543658137227522527571011204312.7145007622×2465×3403
T140484267121932018024082511205312.7145508232×2313×3403
T140544267137232022527582511205314.2150008232×2465×3403
T160484877121936518024094515206414154008841×2313×3403
T160544877137236522527594515206415.8159008841×2465×3403
T160604877152436526531094515306417.5163008841×2617×3403
T1804854861219410180240106015206415.4164009451×2313×3403
T1805454861372410225275106015206417.4168009451×2465×3403
T1806054861524410265310106015206419.3173009451×2617×3403
T2004860961219455180240118015308416.81740010061×2313×3403
T20054609613724552252751180153084191770010061×2465×3403
T20060609615244552653101180153084211830010061×2617×3403
T2204867061219500180240130015308518.31820010671×2313×3403
T2205467061372500225275130015308520.51860010671×2465×3403
T2206067061524500265310130015308522.81930010671×2617×3403
T2404873151219545180240141515309619.61860011280×2313×3403
T2405473151372545225275141522309622.11910011280×2465×3403
T2406073151524545265310141522409624.61970011280×2617×3403
T26048792512195901802401535223096211910011890×2313×3403
T2605479251372590225275153522309623.72000011890×2465×3403
T2606079251524590265310153522409626.32070011890×2617×3403


Heavy Medium Shallow Bath Separator

Shandong Xinjia Heavy Industry Technology Co., Ltd. crafts timeless excellence through meticulous craftsmanship. We pursue perfection in every detail to ensure superior product performance. By choosing Xinjia Heavy Industry, you embrace the legacy of artisanal quality that delivers reliable support for your production operations and builds remarkable achievements. Innovation-driven excellence: Shandong Xinjia Heavy Industry Technology Co., Ltd. advances product quality through innovation. By blending creativity with quality, we provide exceptional heavy industry solutions. Committed to excellence, Xinjia Heavy Industry leads industry trends while collaborating with clients to achieve shared success. Shandong Xinjia Heavy Industry Technology Co., Ltd. has earned market trust through its reliable quality. By collaborating with clients, we achieve mutual success. Moving forward, Xinjia Heavy Industry will continue to uphold the principle of quality supremacy, creating greater value for customers and jointly writing glorious chapters. As an industry benchmark, Xinjia Heavy Industry leads development trends by providing cutting-edge heavy industrial products and solutions. With its pioneering role, Xinjia Heavy Industry partners with clients to forge a brighter future, shining brightly in the industry.


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